DETAIL OF MILLING MACHINE

 DETAILS  MILLING MACHINEhttps://en.m.wikipedia.org/wiki/Milling_cutter

 Milling machine is 3 axis milling machine used for cutting the material with higher accuracy  with the help of rotatry multi point cutter. and milling machine is made by cast iron material.

                                       milling machine type

  • DRO MILLING MACHINE 
  • HORIZONATAL MILLING MACHINE ( HMC )
  • VERTICAL MILLING MACHINE  ( VMC)

                                          milling machine axis

mainly milling machine have 3 axis X  ,Y  , Z  but  now 4 axis and 5 axis milling machine is avaible in the market  A , C  AXIS  

                        MILLING MACHINE ACCURACY

 cnc milling machine accuracy is 0.005mm ( 5 micron) .

    CNC & CONVENTIONAL MILLING MACHINE OPERATION                       

  • POCKET MILLING
  • SHOULDER MILLING 
  • CONVEX MILLING
  • CONCAVE MILLING
  • FACE MILLING
  • side milling
  • straddle milling
  • angular milling
  • gang milling 
  • form  milling
  • profile  milling
  • end  milling
  • saw  milling
  • slot  milling
  • helical  milling
  • gear  milling
  • thread  milling
  • cam milling
  • drilling
  • boring
  • counter boring
  • reaming 
  • tapping
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           MILLING  MACHINE CUTTER ( TOOL )

  1.  end mill cutter     
  •                            roughing end mill cutter
  •                            finishing end mill cutter
  •                            square end mill cutter
  •                            ball end mill cutter
  •                            tapered end mill cutter
  •                            chamfered end mill cutter
  •                            corner rounding end mill cutter
  •                            concave radius end mill cutter
  •                            convex radius end mill cutter

    1. fly mill cutter
    2. ball nose mill cutter
    3. dril bits ( we can drilling  also milling machine ) 
    4. slab mill cutter
    5. hollow mill cutter
    6. hobbing  mill cutter
    7. involute gear mill cutter
    8. narrow width keyseat
    9. v slot mill cutter
    10. keyseat  mill cutter
    11. tap
    12. reamer

    MILLING MACHINE USED  CUTTER  MATERIAL ( TOOL)


    • carbide
    • high speed steel HSS)
    • titnium nitride
    • aluminium nitride


         

     CNC & CONVENTIONAL MILLING MACHINE MANUFACTURER


    1.   batliboi
    2. siemens 
    3. bfw

       CNC MACHINE SOFTWARE & CONTROL PANEL

    mainly 6  ISO standard  cnc software are available in market and mostly used in industry fanuc in india.

    •  FANUC
    • SIEMENS
    • MAZAK
    • HURCO
    • HASS
    •  MITSHUBSHI

            DIFFERENCE BETWEEN CNC MILLING AND CONVENTIONAL MILLING


    CNC MILLING 

                   cnc milling  mainly used for fast production ( work) and create critical profile cnc milling operated by G CODE AND  M CODE

     ADVANTAGE OF CNC MILLING MACHINE

    1. achived higher accuracy
    2. fast production ( work)

    DISADVANTAGE OF CNC MILLING MACHINE

    • higher electricity consumption
    • high maintenance cost
    • high cost
    • can't operate machine without skillful operator
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    CONVENTIONAL MILLING  MACHINE  

        conventional milling  machine used for create  simple profile and performed simple operation in the conventinal milling machine no need G CODE & M CODE no need for skillfull operator.

     ADVANTAGE OF CONVENTIONAL MILLING MACHINE 


    •   low cost
    •  low electricity consumption
    •   no need skillfull operator
    • no need programmer
    •   no need G CODE & M CODE
    • low maintenace cost

    DISADVANTAGE OF CONVENTONAL MILLNG MACHINE

    •  slow  production (work)
    • no achived higher accuracy
    • easily not create critical profile
    • no achived higher accuracy
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    • easily not create critical profile

           DIFFERENCE BETWEEN M CODE AND G CODE


    G CODE FULL FORM  = GENERAL CODE
      M CODE FULL FORM  =  MISCELLANEOUS OR MACHINE CODE
        

    EXPLAIN G CODE 

    G and m code used only cnc machine for creating  a program g code are standard they can't change any cnc  machine manufacturer  same g code is used every cnc millling machine and cnc lathe machine but some  little bit code are different   


    EXPLAIN M CODE

    m code are used for cnc machine for operating a cnc machine like spindle on / off , coolant on/ off , and called to sub program  but m code are not standard code but mostly cnc machine manufacturer are used same m code .

       LIST OF G CODE   


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    G & M CODE
                                                         

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